Case: 20-1289 Document: 70 Page: 1 Filed: 07/22/2021
United States Court of Appeals
for the Federal Circuit
______________________
CHEMOURS COMPANY FC, LLC,
Appellant
v.
DAIKIN INDUSTRIES, LTD., DAIKIN AMERICA,
INC.,
Appellees
ANDREW HIRSHFELD, PERFORMING THE
FUNCTIONS AND DUTIES OF THE UNDER
SECRETARY OF COMMERCE FOR
INTELLECTUAL PROPERTY AND DIRECTOR OF
THE UNITED STATES PATENT AND TRADEMARK
OFFICE,
Intervenor
______________________
2020-1289, 2020-1290
______________________
Appeals from the United States Patent and Trademark
Office, Patent Trial and Appeal Board in Nos. IPR2018-
00992, IPR2018-00993.
______________________
Decided: July 22, 2021
______________________
NITIKA GUPTA FIORELLA, Fish & Richardson, PC, Wil-
mington, DE, argued for appellant. Also represented by
MARTINA TYREUS HUFNAL; TIMOTHY RAWSON, San Diego,
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2 THE CHEMOURS COMPANY FC, LLC v.
DAIKIN INDUSTRIES, LTD.
CA.
GREGORY A. CASTANIAS, Jones Day, Washington, DC,
argued for appellees. Also represented by JOHN CHARLES
EVANS, DAVID MICHAEL MAIORANA, Cleveland, OH;
ANTHONY INSOGNA, San Diego, CA.
MONICA BARNES LATEEF, Office of the Solicitor, United
States Patent and Trademark Office, Alexandria, VA, for
intervenor. Also represented by THOMAS W. KRAUSE,
MAUREEN DONOVAN QUELER, FARHEENA YASMEEN
RASHEED.
______________________
Before NEWMAN, DYK, and REYNA, Circuit Judges.
Opinion for the court filed by Circuit Judge REYNA.
Opinion concurring in part and dissenting in part filed by
Circuit Judge DYK.
REYNA, Circuit Judge.
Chemours Company FC, LLC, appeals the final written
decisions of the Patent Trial and Appeal Board from two
inter partes reviews brought by Daikan Industries, Ltd., et
al. Chemours argues on appeal that the Board erred in its
obviousness factual findings and did not provide adequate
support for its analysis of objective indicia of nonobvious-
ness. Chemours also argues that the Board issued its de-
cision in violation of the Appointments Clause because the
Board’s decision came after this court’s decision in Arthrex,
Inc. v. Smith & Nephew, Inc., 941 F.3d 1320, 1335 (Fed.
Cir. 2019), but before this court issued its mandate.
Chemours argues that the Board’s decision should be
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vacated and remanded. 1 We decline to vacate and remand
this case pursuant to Arthrex. We conclude that the
Board’s decision on obviousness is not supported by sub-
stantial evidence and that the Board erred in its analysis
of objective indicia of nonobviousness. Accordingly, we re-
verse.
BACKGROUND
This consolidated appeal arises from two final written
decisions in inter partes reviews, Daikin Industries Ltd. v.
Chemours Co. FC, LLC, No. IPR2018-00992 (P.T.A.B. Nov.
12, 2019), and Daikin Industries Ltd. v. Chemours Co. FC,
LLC, No. IPR2018-00993 (P.T.A.B. Nov. 12, 2019). J.A. 1–
129. Daikin Industries Ltd. and Daikin America, Inc. (col-
lectively, “Daikin”) filed a petition at the Patent Trial and
Appeal Board (“Board”) requesting an inter partes review
of claims 1–7 of U.S. Patent No. 7,122,609 (the “’609 pa-
tent”). IPR2018-00992, J.A. 1–67. Daikin also filed a peti-
tion requesting an inter partes review of claims 3 and 4 of
U.S. Patent No. 8,076,431 2 (the “’431 patent”). IPR 2018-
00993, J.A. 68–129.
The ’609 patent relates to a unique polymer for insulat-
ing communication cables formed by pulling wires through
melted polymer to coat and insulate the wires, a process
known as “extrusion.” 3 ’609 patent col. 3 ll. 50–63.
1 Following the Supreme Court’s decision in United
States v. Arthrex, Inc., 141 S. Ct. 1970 (2021), Chemours
withdrew its request to vacate and remand to the Board.
ECF No. 66.
2 The asserted claims include claims 3 and 4 because
claims 1, 2, and 5–7 of the ’431 patent were disclaimed.
J.A. 3716.
3 The specifications for both patents are nearly iden-
tical as are the issues on appeal for both patents. See
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Specifically, Chemours’s patents relate to a polymer with
unique properties such that it can be formed at high extru-
sion speeds while still producing a high-quality coating on
the communication cables. Id. Most relevant to the issues
in this appeal, the claims provide that the polymer has a
specific melt flow rate range, i.e., “a high melt flow rate of
about 30±3 g/10 min,” which is the rate at which melted
polymer flows under pressure. ’609 patent col. 10 ll. 19–20.
The melt flow rate of a polymer is an indicator of how fast
the melted polymer can flow under pressure, i.e., during
extrusion. Appellant’s Br. 3. The higher the melt flow rate,
the faster the polymer can be coated onto a wire. J.A.
1150–1151 at ¶ 32. Claim 1 of the ’609 patent is repre-
sentative of the issues on appeal:
1. A partially-crystalline copolymer comprising tet-
rafluoroethylene, hexafluoropropylene in an
amount corresponding to a hexafluoropropylene in-
dex (HFPl) of from about 2.8 to 5.3, said copolymer
being polymerized and isolated in the absence of
added alkali metal salt, having a melt flow rate of
within the range of about 30±3 g/10 min, and having
no more than about 50 unstable endgroups/106 car-
bon atoms.
’609 patent col. 10 ll. 15–21.
The Board found all challenged claims of the ’609 pa-
tent and the ’431 patent to be unpatentable as obvious in
view of U.S. Patent No. 6,541,588 (“Kaulbach”). J.A. 66,
345–51.
Chemours appeals. We have jurisdiction under
28 U.S.C. § 1295(a)(4)(A).
Appellant’s Br. 2 n.1. When referencing both patents, this
opinion will cite to the ’609 patent and IPR2018-00992, J.A.
1-67.
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STANDARD OF REVIEW
This court reviews the Board’s legal determinations de
novo and its factual determinations for substantial evi-
dence. See In re NuVasive, Inc., 842 F.3d 1376, 1379 (Fed.
Cir. 2016). Substantial evidence requires more than a
“mere scintilla” and must be enough such that a reasonable
mind could accept the evidence as adequate to support the
conclusion. Consol. Edison Co. v. NLRB, 305 U.S. 197, 229
(1938).
Obviousness is a question of law based on underlying
findings of fact. See In re NuVasive, Inc., 842 F.3d at 1381.
“What the prior art teaches, whether a person of ordinary
skill in the art would have been motivated to combine ref-
erences, and whether a reference teaches away from the
claimed invention are questions of fact.” Meiresonne v.
Google, Inc., 849 F.3d 1379, 1382 (Fed. Cir. 2017) (quoting
Apple Inc. v. Samsung Elecs. Co., 839 F.3d 1034, 1047–48
(Fed. Cir. 2016) (en banc)).
In making its factual findings, the Board must have
both an adequate evidentiary basis for its findings and ar-
ticulate a satisfactory explanation for those findings.
NuVasive, 842 F.3d at 1382 (citing In re Lee, 277 F.3d 1338,
1344 (Fed. Cir. 2002) and Synopsys, Inc. v. Mentor
Graphics Corp., 814 F.3d 1309, 1322 (Fed. Cir. 2016)). We
review for substantial evidence the underlying factual find-
ings leading to an obviousness conclusion. Wasica Fin.
GmbH v. Cont’l Auto. Sys., Inc., 853 F.3d 1272, 1278 (Fed.
Cir. 2017).
DISCUSSION
We first address Chemours’s argument concerning this
court’s decision in Arthrex, Inc. v. Smith & Nephew, Inc.,
941 F.3d 1320, 1335 (Fed. Cir. 2019).
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6 THE CHEMOURS COMPANY FC, LLC v.
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I
Chemours argues that the Board’s decision was issued
in violation of the Appointments Clause because the Board
issued its final written decisions in both inter partes re-
views on November 12, 2019, which was after this court’s
decision in Arthrex, but before the mandate was issued.
Specifically, Chemours contends remand is required in this
instance because the Arthrex decision was not final until
its mandate issued, so the court had not cured the consti-
tutional defect by the time the final written decisions were
issued. Appellant’s Br. 42.
Because Chemours has withdrawn its request based on
Arthrex to vacate and remand to the Board, we decline to
vacate the Board’s decision and remand to the Board.
II
Chemours argues that the Board’s final written deci-
sion on obviousness is erroneous because its factual find-
ings on motivation to combine are unsupported by
substantial evidence. Appellant’s Br. 19. Specifically,
Chemours argues that Daikin did not meet its burden of
proof because it failed to show that a person of ordinary
skill in the art (“POSA”) would modify Kaulbach’s polymer
to achieve the claimed invention. Id. at 25–31.
The Kaulbach reference teaches a polymer for wire and
cable coatings that can be processed at higher speeds and
at higher temperatures. Kaulbach col. 3 ll. 3–5. Kaulbach
highlights that the polymer of the invention has a “very
narrow molecular weight distribution.” Id. at col. 3 ll. 34–
35, 59–65. Kaulbach discovered that prior beliefs that pol-
ymers in high-speed extrusion application needed broad
molecular weight distributions were incorrect because “a
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narrow molecular weight distribution performs better.” 4
Id. at col. 3 ll. 61–65; see also col. 1 ll. 57–59. In order to
achieve a narrower range, Kaulbach reduced the concen-
tration of heavy metals such as iron, nickel and chromium
in the polymer. Id. at col. 3 ll. 24–33.
In the description of the invention, Kaulbach suggests
that polymers used in “high speed wire extrusion” have
melt flow rates of 15 g/10 min or greater. Id. at col. 3 ll.
43–44. In the Kaulbach example relied on by the Board,
Sample A11, Kaulbach’s melt flow rate is 24 g/10 min,
while the claimed rate is 30±3 g/10 min. Id. at col.9 ll. 3–
15. 5 Kaulbach further touts as a benefit that the melt flow
rate does not change during processing. Id. at col. 3 ll. 49–
50, col. 4 ll. 1–2, col. 4 ll. 7–11.
The Board found that Kaulbach’s melt flow rate range
fully encompassed the claimed range, and that a skilled ar-
tisan would have been motivated to increase the melt flow
rate of Kaulbach’s preferred embodiment to within the
claimed range in order to coat wires faster. J.A. 45–46. In
making its findings, the Board relied on the teachings of
other evidence. J.A. 42–46. Specifically, the Board found
the following:
4 Molecular weight distribution reflects the range of
molecular weights (or chain lengths) in a given polymer.
J.A. 1145 at ¶ 20. A polymer with a narrower molecular
weight distribution has more polymer chains that are of
similar lengths, while a broad molecular weight distribu-
tion fluorinated ethylene propylene (“FEP”) has more vari-
ation in polymer chain lengths. Id.
5 Kaulbach refers to a “melt flow index” or “MFI”
value. Kaulbach col.1 ll. 40–41, col. 3 ll. 43–44. Chemours
acknowledges that “melt flow index” and “melt flow rate”
may be used interchangeably.
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In view of Kaulbach’s disclosure that [melt flow
rate] values of ≥15 g/10 min are suitable for high[-]
speed wire extrusion, and record evidence establish-
ing that higher coating speeds of 2800 or 3000
ft/min are possible, we are persuaded that the
skilled artisan would have been motivated to im-
prove upon the wire coating speeds observed with
Kaulbach’s Sample A11. We also are persuaded
that the skilled artisan would have been motivated
to increase the [melt flow rate] of Kaulbach’s Sam-
ple A11 to be within the recited range in order to
achieve higher processing speeds, because the evi-
dence of record teaches that achieving such speeds
may be possible by increasing a [polymer’s] [melt
flow rate].
J.A. 45–46.
While acknowledging that Kaulbach states that “‘a
narrow molecular weight distribution performs better’ at
achieving high processing rates than polymers with ‘broad’
molecular distributions,” J.A. 50–51, the Board also found
that “it is not clear on this fully developed record why the
skilled artisan would have been motivated to maintain
such a narrow molecular weight distribution when seeking
to achieve even higher coating speeds with Kaulbach’s
Sample A11,” J.A. 50. In addition, the Board found that
the portions of Kaulbach’s disclosure lacked specificity re-
garding what is deemed “narrow” and “broad,” and that it
would have been obvious to “broaden” the molecular weight
distribution of the claimed polymer:
[E]ven though Kaulbach generically touts that
“high processing rates can be achieved” “[d]espite a
narrow molecular weight distribution” ([Kaulbach],
3:59–60), this purported discovery would not have
prevented the skilled artisan, at the time of the in-
vention of the ’609 patent, from considering other
techniques—such as broadening the polymer’s
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molecular weight distribution—to achieve higher
coating speeds with Sample A11. Based on the evi-
dence presented, we are persuaded that one such
technique would have included increasing Sample
A11’s [melt flow rate] from 24 g/10 min to the re-
cited range of “about 30±3 g/10 min,” even if doing
so would have required broadening the molecular
weight distribution of the polymer beyond the “nar-
row molecular weight distribution” suggested, but
not required or precisely defined, by Kaulbach.
J.A. 51.
The Board’s obviousness findings are not supported by
substantial evidence. Although the Board may rely on
other prior art to inform itself of the state of the art at the
time of the invention, the scope of the relevant prior art is
that which is “‘reasonably pertinent to the particular prob-
lem with which the inventor was involved.’” Stratoflex, Inc.
v. Aeroquip Corp., 713 F.2d 1530, 1535 (Fed. Cir. 1983)
(quoting In re Wood, 599 F.2d 1032, 1036 (CCPA 1979)). In
deciding whether a reference is from a relevant art, it is
key to first determine whether the reference is within the
inventor’s field of endeavor, and if not, “whether the refer-
ence is reasonably pertinent to the particular problem con-
fronting the inventor.” In re GPAC Inc., 57 F.3d 1573, 1578
(Fed. Cir. 1995) (citing Wood, 599 F.2d at 1036). Here, the
Board appears to have ignored the express disclosure in
Kaulbach that teaches away from the claimed invention
and relied on teachings from other references that were not
concerned with the particular problems Kaulbach sought
to solve. In other words, the Board did not adequately
grapple with why a skilled artisan would find it obvious to
increase Kaulbach’s melt flow rate to the claimed range
while retaining its critical “very narrow molecular-weight
distribution.” Kaulbach col. 3 ll. 34–35, 59–65.
The reasons that the Board provided are not persua-
sive. The Board found that because “Kaulbach does not
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specifically set forth numerical limits on [what constitutes]
‘narrow’ and ‘broad’ molecular weight distributions, it is
plausible that the skilled artisan may have been able to
slightly increase Sample A11’s [melt flow rate] of 24 g/10
min to be within the claimed range, and still end up with a
‘narrow’ [molecular weight distribution] polymer as sug-
gested by Kaulbach, even if that meant slightly ‘broaden-
ing’ Sample A11’s [molecular weight distribution].” J.A.
49. This does not explain why a POSA would be motivated
to increase Kaulbach’s melt flow rate to the claimed range,
when doing so would necessarily involve altering the in-
ventive concept of a narrow molecular weight distribution
polymer. See Trivascular, Inc. v. Samuels, 812 F.3d 1056,
1068 (Fed. Cir. 2016) (finding no motivation to modify the
prior art where doing so “would destroy the basic objective”
of the prior art).
This is particularly true in light of the fact that the
Kaulbach reference appears to teach away from broaden-
ing molecular weight distribution and the known methods
for increasing melt flow rate. Specifically, Kaulbach in-
cludes numerous examples of processing techniques that
are typically used to increase melt flow rate, which Kaulb-
ach cautions should not be used due to the risk of obtaining
a broader molecular weight distribution. Kaulbach col. 4
ll. 47–50. For example, Kaulbach teaches against using
chain transfer agents during polymerization, because they
“intrinsically broaden the molecular weight distribution.”
Id.; see also id. at col. 5 ll. 23–27 (teaching against using
high fluorination temperatures, because doing so “can re-
sult in a broadening of the molecular weight distribution
and negatively effect [sic] performance”). These factors do
not demonstrate that a POSA would have had a “reason to
attempt” to get within the claimed range, as is required to
make such an obviousness finding. Procter & Gamble Co.
v. Teva Pharm. USA, Inc., 566 F.3d 989, 995 (Fed. Cir.
2009) (quoting PharmaStem Therapeutics, Inc. v. ViaCell,
Inc., 491 F.3d 1342, 1360 (Fed. Cir. 2007)).
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Daikin points out that Chemours based its case on an
unclaimed feature—molecular weight distribution. How-
ever, Kaulbach is the sole prior art relied on by the Board,
and Kaulbach identified a narrow molecular weight distri-
bution as a key feature. Therefore, modifying Kaulbach as
the Board suggested would not be obvious absent addi-
tional evidence supporting that finding. As Chemours per-
suasively argues, the Board needed competent proof
showing a skilled artisan would have been motivated to,
and reasonably expected to be able to, increase the melt
flow rate of Kaulbach’s polymer to the claimed range when
all known methods for doing so would go against Kaulb-
ach’s invention by broadening molecular weight distribu-
tion. Appellant’s Br. 12.
We hold that the Board relied on an inadequate eviden-
tiary basis and failed to articulate a satisfactory explana-
tion that is based on substantial evidence for why a POSA
would have been motivated to increase Kaulbach’s melt
flow rate to the claimed range, when doing so would neces-
sarily involve altering the inventive concept of a narrow
molecular weight distribution polymer.
III
Before making a determination on the ultimate ques-
tion of obviousness, the Board analyzed Chemours’s objec-
tive indicia of nonobviousness. J.A. 52. Chemours argues
that the Board legally erred in its analysis of objective in-
dicia of nonobviousness finding an insufficient nexus be-
tween the claimed invention and FEP 9494, Chemours’s
commercial polymer, and its requirement of market share
evidence to show commercial success. Appellant’s Br. 38.
Chemours also argues that the Board misapplied the law
on finding that the patents at issue were blocking patents.
Id. at 39.
In an obviousness inquiry, evidence of objective indicia
of nonobviousness must be considered if present. See Pen-
tec, Inc. v. Graphic Controls Corp., 776 F.2d 309, 315 (Fed.
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Cir. 1985). Such evidence includes, for example, the com-
mercial success of the patented invention. Graham v. John
Deere Co., 383 U.S. 1, 17–18 (1966).
A
Chemours argues that the Board improperly rejected
an extensive showing of commercial success by finding no
nexus on a limitation-by-limitation basis, rather than the
invention as a whole. Appellant’s Br. 36. Chemours con-
tends that the novel combination of these properties drove
the commercial success of FEP 9494. Id. Second,
Chemours argues the Board improperly required
Chemours to proffer market share data to show commercial
success.
In general, evidence supporting objective indicia of
nonobviousness must be shown to have a nexus to the
claimed invention. In re GPAC Inc., 57 F.3d at 1580. In
the obviousness analysis, “the claimed invention is, admit-
tedly, a combination of elements that were known individ-
ually in the prior art.” WBIP, LLC v. Kohler Co., 829 F.3d
1317, 1332 (Fed. Cir. 2016). Evidence of commercial suc-
cess, therefore, can be linked to an “inventive combination
of known elements” to show a sufficient nexus. Id.; see also
Rambus Inc. v. Rea, 731 F.3d 1248, 1256–58 (Fed. Cir.
2013) (holding that the Board erred when it found objective
evidence lacked a nexus where at least some of the evidence
related to the “patented design as a whole”).
The Board found no nexus between the claimed inven-
tion and the alleged commercial success because Kaulbach
disclosed all features except for the claimed melt flow rate.
J.A. 56. The Board then found that other prior art of record
disclosed melt flow rates of 50 g/10 min. Id.
Contrary to the Board’s decision, the separate disclo-
sure of individual limitations, where the invention is a
unique combination of three interdependent properties,
does not negate a nexus. Concluding otherwise would
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mean that nexus could never exist where the claimed in-
vention is a unique combination of known elements from
the prior art. See WBIP, 829 F.3d at 1332.
Chemours also contends that the Board erred in its de-
mand that market share evidence is necessary to sustain a
finding of commercial success. Appellant’s Br. 38.
Chemours argues that this court has held that evidence of
market share is not required to prove commercial success.
Appellant’s Br. 38–39. Chemours contends that sales data
alone should be enough for commercial success. Id. We
agree.
“When a patentee can demonstrate commercial suc-
cess, usually shown by significant sales in a relevant mar-
ket, and that the successful product is the invention
disclosed and claimed in the patent, it is presumed that the
commercial success is due to the patented invention.” J.T.
Eaton & Co. v. Atl. Paste & Glue Co., 106 F.3d 1563, 1571
(Fed. Cir. 1997); WBIP, 829 F.3d at 1329. However, market
share data, though potentially useful, is not required to
show commercial success. See Tec Air, Inc. v. Denso Mfg.
Mich. Inc., 192 F.3d 1353, 1360–61 (Fed. Cir. 1999) (“Alt-
hough sales figures coupled with market data provide
stronger evidence of commercial success, sales figures
alone are also evidence of commercial success.”); Gambro
Lundia AB v. Baxter Healthcare Corp., 110 F.3d 1573, 1579
(Fed. Cir. 1997) (relying on sales information to show com-
mercial success); J.T. Eaton, 106 F.3d at 1566, 1572 (same).
The Board is certainly entitled to weigh evidence and
find, if appropriate, that Chemours’s gross sales data were
insufficient to show commercial success without market
share data. The Board, however, erred in its analysis that
gross sales figures, absent market share data, “are inade-
quate to establish commercial success.” J.A. 57.
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B
Finally, Chemours contends that the Board erred when
it found that the asserted patents were “blocking patents,”
that blocked others from entering the relevant market. Ap-
pellant’s Br. 39–41.
A blocking patent is an earlier patent that prevents
practice of a later invention—the invention of the patent-
in-dispute. See Acorda Therapeutics, Inc. v. Roxane Labs.,
Inc., 903 F.3d 1310, 1337 (Fed. Cir. 2018) (“A patent has
been called a ‘blocking patent’ where practice of a later in-
vention would infringe the earlier patent.”); Galderma
Labs., L.P. v. Tolmar, Inc., 737 F.3d 731, 740 (Fed. Cir.
2013); Prima Tek II, LLC v. A-Roo Co., 222 F.3d 1372, 1379
(Fed. Cir. 2000).
The Board determined that the existence of the ’609 pa-
tent covering the FEP 9494 product would have precluded
others from freely entering the market. J.A. 57–58 (citing
Galderma Labs., 737 F.3d at 740 (concluding that the in-
ference of nonobviousness based on evidence of commercial
success is weak where market entry by others is precluded
due to blocking patents)). The Board concluded that the
evidence proffered to establish commercial success was
weak because the ’609 patent covering it blocked others
from entering the market. J.A. 58.
The Board erred by misapplying the “blocking patents”
doctrine to the challenged patents themselves. A blocking
patent is one that is in place before the claimed invention
because “such a blocking patent may deter non-owners and
non-licensees from investing the resources needed to make,
develop, and market such a later, ‘blocked’ invention.’” Ac-
corda, 903 F.3d at 1337. However, the challenged patent,
which covers the claimed invention at issue, cannot act as
a blocking patent. Accordingly, we reverse the Board as to
these findings.
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CONCLUSION
We decline to vacate and remand this case pursuant to
Arthrex. We hold that the Board’s obviousness determina-
tion is not supported by substantial evidence and that the
Board erred in its analysis of certain objective indicia of
nonobviousness. Accordingly, we reverse the Board’s de-
termination.
REVERSED
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United States Court of Appeals
for the Federal Circuit
______________________
CHEMOURS COMPANY FC, LLC,
Appellant
v.
DAIKIN INDUSTRIES, LTD., DAIKIN AMERICA,
INC.,
Appellees
ANDREW HIRSHFELD, PERFORMING THE
FUNCTIONS AND DUTIES OF THE UNDER
SECRETARY OF COMMERCE FOR
INTELLECTUAL PROPERTY AND DIRECTOR OF
THE UNITED STATES PATENT AND TRADEMARK
OFFICE,
Intervenor
______________________
2020-1289, 2020-1290
______________________
Appeals from the United States Patent and Trademark
Office, Patent Trial and Appeal Board in Nos. IPR2018-
00992, IPR2018-00993.
______________________
DYK, Circuit Judge, concurring in part and dissenting in
part.
I agree with Part I of the majority’s opinion and with
the majority’s conclusion in Part III that the Patent Trial
and Appeal Board (“Board”) erred “in its analysis that
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2 THE CHEMOURS COMPANY FC, LLC v.
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gross sales figures, absent market share data, ‘are inade-
quate to establish commercial success,’” Maj. Op. 13 (quot-
ing J.A. 57), and “by misapplying the ‘blocking patents’
doctrine to the challenged patents themselves,” id. at 14.
I respectfully dissent as to Part II. I think that the ma-
jority’s conclusion that U.S. Patent No. 6,541,588 (“Kaulb-
ach”) teaches away from the claimed invention is contrary
to our precedent and that the Board properly rejected the
teaching away theory.
I
Claim 1 of U.S. Patent No. 7,122,609 (“the ’609 patent”)
covers
A partially-crystalline copolymer comprising tetra-
fluoroethylene, hexafluoropropylene in an amount
corresponding to a hexafluoropropylene index
(HFPI) of from about 2.8 to 5.3, said copolymer be-
ing polymerized and isolated in the absence of
added alkali metal salt, having a melt flow rate of
within the range of about 30±3 g/10 min, and hav-
ing no more than about 50 unstable endgroups/106
carbon atoms.
’609 patent col. 10 ll. 15–21.
Like claim 1 of the ’609 patent, Kaulbach discloses a
copolymer for high-speed extrusion coating of cables or
wires. Kaulbach’s copolymer is nearly identical to the pol-
ymer disclosed by claim 1 of the ’609 patent: Both copoly-
mers are tetrafluoroethylene and hexafluoropropylene
copolymers with decreased metal contamination and a low
number of unstable endgroups. The only material differ-
ence between claim 1 and Kaulbach is that Kaulbach dis-
closes (in Sample A11) a melt flow rate of 24 g/10 min,
slightly lower than 27 g/10 min, the lower bound of the
30 ± 3 g/10 min rate claimed in claim 1 of the ’609 patent.
Case: 20-1289 Document: 70 Page: 18 Filed: 07/22/2021
THE CHEMOURS COMPANY FC, LLC v. 3
DAIKIN INDUSTRIES, LTD.
The majority nevertheless concludes that Kaulbach
teaches away from the claimed invention because increas-
ing “Kaulbach’s melt flow rate to the claimed range . . .
would necessarily involve altering [Kaulbach’s] inventive
concept of a narrow molecular weight distribution poly-
mer.” Maj. Op. 10. I disagree. Although it is true that
Kaulbach’s invention is a narrow molecular weight distri-
bution polymer, Kaulbach also acknowledges that “the art
t[aught] that a broad molecular weight distribution [wa]s
needed to achieve such high processing rates,” Kaulb-
ach col. 3 ll. 60–62, and that prior art “mixtures ha[d] a
very broad molecular weight distribution[,] which[,] ac-
cording to conventional wisdom, results in an improved ex-
trudability,” id. col. 1 ll. 57–59. Thus, even though
Kaulbach determined that “a narrow molecular weight dis-
tribution performs better,” it expressly acknowledged the
feasibility of using a broad molecular weight distribution
to create polymers for high speed extrusion coating of
wires. Id. col. 3 ll. 62–65. This is not a teaching away from
the use of a higher molecular weight distribution polymer.
As our cases make clear, “that ‘better alternatives exist
in the prior art does not mean that an inferior combination
is inapt for obviousness purposes.’” Bayer Pharma AG v.
Watson Lab’ys, Inc., 874 F.3d 1316, 1327 (Fed. Cir. 2017)
(quoting In re Mouttet, 686 F.3d 1322, 1334 (Fed. Cir.
2012)); see also In re Haase, 542 F. App’x 962, 969 (Fed. Cir.
2013) (determining that a reference did not teach away
from using an aluminum polymer with an ammonium pol-
ymer just because the reference “show[ed] better turbidity
results when using an aluminum polymer by itself”). The
majority’s approach impermissibly expands the teaching
away doctrine such that it encompasses a reference’s mere
preference for a particular alternative.
II
Contrary to the majority’s assertion, modifying the mo-
lecular weight distribution of Kaulbach’s disclosure of a
Case: 20-1289 Document: 70 Page: 19 Filed: 07/22/2021
4 THE CHEMOURS COMPANY FC, LLC v.
DAIKIN INDUSTRIES, LTD.
24 g/10 min melt flow rate to achieve the 27 g/10 min melt
flow rate of claim 1 would hardly “destroy the basic objec-
tive” of Kaulbach as the majority claims. Maj. Op. 10 (quot-
ing Trivascular, Inc. v. Samuels, 812 F.3d 1056, 1068 (Fed.
Cir. 2016)).
As the Board determined, Kaulbach does not precisely
define what constitutes a narrow molecular weight distri-
bution, only defining a “very narrow molecular-weight dis-
tribution” of “less than about 2” and “as low as 1.5.”
Kaulbach col. 3 ll. 34–37. Sample A11 has a measured dis-
tribution of 1.6, toward the lower end of this “very narrow”
distribution range. Thus, Sample A11’s molecular weight
distribution could be increased by 0.4 (25%) and still have
a “very narrow” molecular weight distribution under
Kaulbach. There is no support whatever for the theory that
increasing the melt flow rate from 24 g/10 min (Kaulbach)
to 27 g/10 min (the ’609 patent) (a 12.5% increase) would
create more than a 0.4 increase (25%) in the molecular
weight distribution and thus be contrary to Kaulbach’s
supposed teaching to stay within the “very narrow” molec-
ular weight distribution. The majority’s contrary conclu-
sion constitutes nothing less than appellate factfinding,
factfinding that has no record support.
I would therefore affirm the Board’s determination
that Kaulbach does not teach away from the claimed inven-
tion and remand to the Board for redetermination of the
conclusion of obviousness in light of the secondary factors.
I respectfully dissent from the majority’s contrary conclu-
sion.