United States Court of Appeals for the Federal Circuit
2007-1450
(Reexamination No. 90/006,297)
IN RE BASELL POLIOLEFINE ITALIA S.P.A.
Warren K. MacRae, Loeb & Loeb LLP, of New York, New York, argued for
appellant.
Thomas W. Krause, Associate Solicitor, Office of the Solicitor, United States Patent
and Trademark Office, of Arlington, Virginia, argued for the Director of the United States
Patent and Trademark Office. With him on the brief was Heather F. Auyang, Associate
Solicitor. Of counsel were Sydney O. Johnson, Jr., Acting Solicitor, Shannon M. Hansen,
and Janet A. Gongola, Associate Solicitors.
Appealed from: United States Patent and Trademark Office
Board of Patent Appeals and Interferences
United States Court of Appeals for the Federal Circuit
2007-1450
(Reexamination No. 90/006,297)
IN RE BASELL POLIOLEFINE ITALIA S.P.A.
Appeal from the United States Patent and Trademark Office, Board of
Patent Appeals and Interferences.
_____________________
DECIDED: November 13, 2008
_____________________
Before NEWMAN, LOURIE, and LINN, Circuit Judges.
Opinion for the court filed by LOURIE, Circuit Judge. Dissenting opinion filed by
NEWMAN, Circuit Judge.
Basell Poliolefine Italia, S.P.A. (“Basell”) appeals from two decisions of the United
States Patent and Trademark Office (“PTO”) Board of Patent Appeals and Interferences
(“Board”) resulting from a Director-ordered reexamination of U.S. Patent 6,365,687 (“the
’687 patent”). The Board affirmed the rejections of all the claims of the ’687 patent as
unpatentable under 35 U.S.C. §§ 102(b) and 103(a) and the doctrine of obviousness-
type double patenting. Because the Board did not err in concluding that the pending
claims were barred under the doctrine of obviousness-type double patenting, we affirm.
BACKGROUND
The ’687 patent, entitled “Process for the Polymerization and Copolymerization of
Certain Unsaturated Hydrocarbons,” was issued on April 2, 2002. Giulio Natta (“Natta”),
Piero Pino, and Giorgio Mazzanti are named inventors and Basell is the assignee. The
’687 patent claims priority from Italian Application No. 25,109, filed July 27, 1954 (“the
Italian application”). 1 The invention relates to “a process for copolymerizing unsaturated
hydrocarbons of the formula CH2═CHR in which R is a saturated aliphatic radical with
two or more carbon atoms or a cycloaliphatic radical, in the presence of a catalyst
comprising a catalytic aluminum alkyl compound and a catalytic titanium halide
compound.” ’687 patent Abstract. Claims 1 and 9, which are both representative
claims, read as follows:
1. A process which comprises polymerizing ethylene with an alpha-olefin,
CH2═CHR, wherein R is a saturated aliphatic radical with 2 or more
carbon atoms or a cycloaliphatic radical, in the presence of a catalyst
obtained by reacting an aluminum alkyl compound with a catalytic titanium
halide compound.
9. A process for preparing a copolymer comprising copolymerizing
monomeric olefin molecules comprising a monomeric vinyl hydrocarbon
having the formula CH2═CHR, wherein R is a saturated aliphatic radical
having at least 2 carbon atoms or is a cycloaliphatic radical, in the
presence of a catalyst comprising a catalytic aluminum alkyl compound
and a catalytic titanium halide compound.
1
The ’687 patent issued from U.S. application Ser. No. 07/883,912 (“the
’912 application”), which was filed on May 12, 1992 and is “a continuation, of U.S.
application Ser. No. 07/719,666, filed Jun. 24, 1991, now abandoned, which is a
continuation of 07/607,215, filed Oct. 29, 1990, now abandoned, which is a continuation
of 06/906,600, filed Sep. 10, 1986, now abandoned, which is a continuation of
06/498,699, filed May 27, 1983, now abandoned, which is a continuation of 04/710,840,
filed Jan. 24, 1958, now abandoned, which is a divisional of 04/514,097, filed Jun. 8,
1955, now abandoned.” ’687 patent col.1 ll.5-14.
2007-1450 2
’687 patent claims 1 & 9 (emphases added). Thus, the pending claims generally involve
polymerizing any alpha-olefin C4 or higher with any olefin (in some claims, specifically
ethylene) using a titanium halide aluminum alkyl catalyst.
On June 7, 2002, the PTO initiated a Director-ordered reexamination. The
reexamination was for all claims based on double patenting in view of two expired
patents issued to Natta, viz., U.S. Patents 3,256,235 (“the ’235 patent”) and 3,403,139
(“the ’139 patent”). During the course of reexamination, the Examiner added double
patenting rejections based on two other expired patents issued to Natta, viz., U.S.
Patents 3,317,496 (“the ’496 patent”) and 3,582,987 (“the ’987 patent”).
On March 30, 2005, the Board affirmed the double patenting rejections. The
Board first determined whether the patentees were entitled to a one-way or two-way test
for double patenting. The Board found that the circumstances did not dictate the
application of a two-way test for double patenting. The Board concluded that the
patentees “significantly controlled the rate of prosecution throughout the chain of
ancestor applications,” and thus the one-way test applied. In re Basell Poliolefine, No.
2004-1390, slip op. at 15 (B.P.A.I. Mar. 30, 2005) (“2005 Board Decision”). After
reviewing the examiner’s double patenting rejections, the Board upheld the rejections
on each ground.
Turning to the new grounds of rejection based on §§ 102 and 103, the Board
determined that U.S. Patent 3,058,963 (“Vandenberg”) raised a substantial new
question of patentability within the meaning of the reexamination statute in effect on
June 7, 2002. The Board found that the patentees failed to establish that the ’687
patent was entitled to the earlier filing date of the Italian application sufficient to
2007-1450 3
antedate the Vandenberg reference. Id. at 126. Because the patentees were not
entitled to the benefit of priority under 35 U.S.C. § 119, the Board held that Vandenberg
was available as prior art under 35 U.S.C. §§ 102(b) and 103. The Board found that
claims 1-4, 8-13, 15, 21-26, 28, 31, 32, 35, 39-44, and 48-52 were anticipated by
Vandenberg and claims 1-52 would have been obvious over Vandenberg under
§ 103(a). 2
In a second appeal, on March 29, 2007, the Board affirmed the §§ 102(b) and
103(a) rejections based on Vandenberg and finalized all of the obviousness-type double
patenting rejections. The Board held that, even though the PTO previously cited
Vandenberg, that reference raised a substantial new question of patentability under the
previous 35 U.S.C. § 303(a) based on the particular facts of this case. In particular, the
Board found that “the examiner never fully considered the substantive issues of
patentability of the claims over [Vandenberg] as a result of the incorrect assessment of
the effective filing date.” In re Basell Poliolefine, No. 2007-0111, slip op. at 47 (B.P.A.I.
Mar. 29, 2007). As such, the citation of Vandenberg in the original examination did not
bar rejections based on Vandenberg during reexamination. The Board further held that
the appealed claims were not entitled to the benefit of an earlier filing date under 35
U.S.C. §§ 119 and 120 and reaffirmed its finding that the claims were either anticipated
or rendered obvious in view of Vandenberg.
Basell timely appealed the Board’s decision. We have jurisdiction pursuant to 28
U.S.C. § 1295(a)(4)(A).
2
Claims 1-34 appear in the ’687 patent, and claims 35-52 were added
during reexamination.
2007-1450 4
DISCUSSION
Because we conclude that the Board’s decision can be affirmed based on its
obviousness-type double patenting rejection in view of the ’987 patent, we focus our
inquiry on that issue. Double patenting is a question of law that we review de novo. In
re Emert, 124 F.3d 1458, 1460 (Fed. Cir. 1997). The determination of whether a one-
way or two-way analysis applies is also a question of law that we review without
deference. Id. We review the Board’s factual findings for lack of substantial evidence.
Id.
On appeal, Basell argues that the Board erred in rejecting the claims for
obviousness-type double patenting in view of the ’987 patent. First, Basell argues that
the ’987 patent was considered during original prosecution of the ’687 patent and thus
cannot be considered during reexamination under the previous version of 35 U.S.C.
§ 303(a) and our holdings in In re Portola Packaging, Inc., 110 F.3d 786 (Fed. Cir.
1997) and In re Recreative Technologies Corp., 83 F.3d 1394 (Fed. Cir. 1996).
Second, Basell asserts that the Board erred in dismissing declaration evidence. Next,
Basell argues that the Board erred because it failed to conduct an analysis under
Graham v. John Deere Co., 383 U.S. 1 (1966), as of the earliest filing date claimed in
the ’687 patent. Lastly, Basell contends that the Board erred by failing to apply a two-
way obviousness-type double patenting analysis. According to Basell, any delay in the
prosecution of the patent was attributable to the PTO.
In response, the Director argues that the Board properly considered the ’987
patent. According to the Director, the ’987 patent was never considered during the
original prosecution of the ’687 patent, but only in another application that involved
2007-1450 5
claims that were unrelated to the rejected claims. The Director also asserts that the
Board properly considered the declaration evidence but found it insufficient to support
Basell’s claims. The Director further argues that, contrary to Basell’s assertion, an
obviousness-type double patenting analysis does not always require a full Graham
obviousness analysis to be performed as of the priority date of the pending claims.
Lastly, the Director contends that the Board properly applied a one-way obviousness-
type double patenting analysis because Basell effectively controlled the rate of
prosecution.
We agree with the Director that the claims of the ’687 patent are unpatentable
based on obviousness-type double patenting in view of the ’987 patent. “The doctrine
of double patenting is intended to prevent a patentee from obtaining a time-wise
extension of [a] patent for the same invention or an obvious modification thereof.” In re
Lonardo, 119 F.3d 960, 965 (Fed. Cir. 1997). The judicially created doctrine of
obviousness-type double patenting “prohibit[s] a party from obtaining an extension of
the right to exclude through claims in a later patent that are not patentably distinct from
claims in a commonly owned earlier patent.” Eli Lilly & Co. v. Barr Labs., Inc., 251 F.3d
955, 967 (Fed. Cir. 2001). In determining double patenting, a one-way test is normally
applied, in which “the examiner asks whether the application claims are obvious over
the patent claims.” In re Berg, 140 F.3d 1428, 1432 (Fed. Cir. 1998). In unusual
circumstances, where an applicant has been unable to issue its first-filed application, a
two-way test may apply, in which “the examiner also asks whether the patent claims are
obvious over the application claims.” Id.
2007-1450 6
As a preliminary matter, we are unpersuaded by Basell’s assertion that the Board
erred by failing to apply a two-way test for double patenting. The two-way test is “a
narrow exception to the general rule of the one-way test.” Id. The test arose out of the
concern “to prevent rejections for obviousness-type double patenting when the
applicants filed first for a basic invention and later for an improvement, but, through no
fault of the applicants, the PTO decided the applications in reverse order of filing,
rejecting the basic application although it would have been allowed if the applications
had been decided in the order of their filing.” Id. Thus, the two-way test may be
appropriate “in the unusual circumstance that the PTO is solely responsible for the
delay in causing [a] second-filed application to issue prior to [a] first.” Id. at 1437.
Those circumstances, however, are not present here. The record shows that the
patentees did not present any claim resembling the claims at issue until 1964, nine
years after Natta filed the first U.S. application in the chain of priority and well after
Natta filed the application that resulted in the ’987 patent. Moreover, those claims
appear to have been filed for interference purposes only. In addition, the Board found
that since 1954, the patentees repeatedly submitted claims directed to claims covering
other inventions, urged the examiner to declare interferences for unrelated inventions,
and repeatedly filed continuing applications without appeal. During the critical co-
pendent period of the applications for the ’687 patent and the ’987 patent, Natta could
have filed the present claims. Natta’s actions, or inactions, had a direct effect on the
prosecution and thus were responsible for any delay in prosecution. We find no error
with regard to the Board’s findings and agree with the Board that the two-way test for
double patenting does not apply.
2007-1450 7
We are likewise unpersuaded by Basell’s assertion that the ’987 patent cannot
be relied upon by the Board because it was previously considered during the original
prosecution. The record demonstrates that the ’987 patent was cited during the
prosecution of a different patent application, viz., application no. 06/498,699, which was
ultimately abandoned. Notably, the claims of that application differ from the claims of
the ’687 patent in that the recited catalyst contained a titanium chloride limitation,
whereas the ’687 patent encompasses catalysts that generally encompass the generic
titanium halides. In attempting to overcome the double patenting rejection during the
prosecution of the ’699 application, Natta et al. argued that it would not have been
obvious to use the titanium chloride catalyst recited in the claims of the ’699 application.
Thus, the rejection based on the ’987 patent during the prosecution of the ’699
application involved different claims than the claims at issue. As such, we agree with
the Director that the Board was not precluded under Portola or Recreative Technologies
from relying on the ’987 patent in its double patenting rejection. 3
The critical inquiry before us is whether the claims of the ’687 patent define an
obvious variation of the claims of the ’987 patent. In concluding that it does, the Board
relied on claim 1 of the ’987 patent which recites:
1. A process for polymerizing monomeric materials selected from the
group consisting of (a) unsaturated hydrocarbons of the formula
CH2═CHR in which R is selected from the group consisting of saturated
aliphatic radicals containing 1 to 4 carbon atoms and the phenyl radical to
3
We note that Portola was overruled by 35 U.S.C. 303(a) by legislation for
“any determination of the Director of the United States Patent and Trademark Office that
is made under section 303(a) . . . on or after [November 2, 2002].” See, e.g. In re
Swanson 540 F.3d 1368, 1379-80 (Fed. Cir. 2008). The double patenting rejection
during the reexamination was made on June 13, 2004, thereby making it subject to the
new statute and not Portola.
2007-1450 8
solid linear polymerizates comprising a mixture of substantially linear,
regular head-to-tail amorphous, atactic homopolymers, substantially
linear, regular head-to-tail partially crystalline homopolymers, and
homopolymers consisting of isotactic macromolecules as defined and
which show a regular succession of —CH2— and —CHR— groups in
long linear chains which assume, at least for long macromolecule
sections, a regular structure
wherein R has the same significance as above and the asymmetric
carbon atoms of the main chains have identical steric configurations on
the same chain at least for long sections, and which macromolecules are
crystallizable; (b) mixtures of said unsaturated hydrocarbons to solid
linear copolymerizates; and (c) mixtures of said unsaturated
hydrocarbons containing to to [sic] 10% of another olefinic monomer
copolymerizable therewith to a solid linear copolymerizate, which process
comprises contacting the monomeric material with a catalyst prepared by
bringing a halide of a transition metal belonging to Groups IV to VI
inclusive of the Mendeleeff Periodic Table in which the metal has a
valency higher than 3 into intimate contact with an alkyl compound of an
element belonging to Groups II to III inclusive of said table mixed with the
monomeric material to be polymerized.
’987 patent claim 1 (emphases added). As indicated earlier, independent claims 1 and
9 of the ’687 patent, which are typical claims in the patent, recite:
1. A process which comprises polymerizing ethylene with an alpha-olefin,
CH2═CHR, wherein R is a saturated aliphatic radical with 2 or more
carbon atoms or a cycloaliphatic radical, in the presence of a catalyst
obtained by reacting an aluminum alkyl compound with a catalytic titanium
halide compound.
9. A process for preparing a copolymer comprising copolymerizing
monomeric olefin molecules comprising a monomeric vinyl hydrocarbon
having the formula CH2═CHR, wherein R is a saturated aliphatic radical
having at least 2 carbon atoms or is a cycloaliphatic radical, in the
presence of a catalyst comprising a catalytic aluminum alkyl compound
and a catalytic titanium halide compound.
2007-1450 9
’687 patent claims 1 & 9 (emphases added). 4
We agree with the Board’s conclusion that the claims of the ’687 patent are not
patentably distinct from claim 1 of the ’987 patent. Claim 1 of the ’687 patent covers
polymerizing 1) an alpha-olefin of C4 or higher, 2) with ethylene, 3) using a titanium
halide aluminum alkyl catalyst. As the Director and the Board correctly noted, the claim
encompassing those limitations is an obvious variant of claim 1 of the ’987 patent.
Specifically, with regard to the alpha olefin of C4 or higher, claim 1 of the ’987 patent
provides that one of the monomeric materials may include “unsaturated hydrocarbons of
the formula CH2═CHR in which R is selected from the group consisting of saturated
aliphatic radicals containing 1 to 4 carbon atoms.” Thus, both claims of the ’987 patent
and the ’687 patent cover alpha olefins of C4 to C6. In addition, with regard to ethylene,
claim 1 of the ’987 patent recites “another olefinic monomer,” and thus covers a genus
that includes ethylene. Similarly, with regard to the titanium halide aluminum alkyl
catalyst, claim 1 of the ’987 patent covers a genus that the parties do not dispute
includes titanium halide, as well as a genus that includes aluminum alkyl. Claim 1 of the
’687 patent is thus not patentably distinct from claim 1 of the ’987 patent.
Similarly, claim 9 of the ’687 patent, which does not limit one of the starting
monomeric materials to ethylene but instead covers a broader class of olefin molecules,
is not patentably distinct from claim 1 of the ’987 patent because that claim
likewise covers a broad class of olefinic monomers.
4
Basell states that claims 1-8, 16-21, 29-52 stand or fall together, as do
claims 9-15 and 22-28. We therefore focus our analysis on representative claims 1 and
9 of the ’687 patent.
2007-1450 10
In essence, the claims of the ’987 and ’687 patents consist of various
permutations of polymerization of olefins with various numbers of carbon atoms using
catalysts of titanium halides and aluminum alkyls. Some expressions are generic to
others. While it is true that a generic expression does not render obvious all of the
species that it encompasses, these claims are both generic and specific to each other in
interchangeable ways, involving the same groups of species.
The ’987 claims are directed to polymerization of C3 to C6 olefins with other
mixtures of unsaturated hydrocarbons. As homologs are presumptively obvious over
known compounds, these claims render obvious the claims of the ’687 patent directed
to polymers of the homologous, well-known ethylene and C4 olefins (claim 1) and the
copolymerization of C4 olefins (claim 9). It is worthy of note that, while claim 1 of the
’687 patent recites ethylene, its specification is almost entirely directed to propylene,
which is encompassed by ’987 claim 1; the discussion of ethylene is limited and it is
mentioned briefly in a statement that a small amount of ethylene does not interfere with
the polymerization of propylene. Thus, propylene is squarely within the scope of the
’987 patent’s C3 to C6 scope. Claim 9 is directed to polymerization of C4 and higher
olefins, just as is the ’987 patent.
Moreover, the specification of the ’987 patent itself refers to ethylene, propylene,
butene, and other olefins which indicates that those olefins were intended to fall within
the meaning of the claims. Thus, the PTO had good basis for its conclusion that the
claims of the ’987 patent rendered obvious the claims of the ’687 patent and that the
latter claims are invalid for obviousness-type double patenting.
2007-1450 11
Relying on In re Kaplan, 789 F.2d 1574 (Fed. Cir. 1986), Basell asserts that the
rejection must be reversed because the Board improperly read limitations from the ’987
specification into the claims in concluding that the claims are not patentably distinct.
We disagree. While we stated in Kaplan that it is impermissible to treat a “patent
disclosure as though it were prior art” in a double patenting inquiry, we further
reaffirmed the holding in In re Vogel, 422 F.2d 438 (CCPA 1970), that certain instances
may exist where a patent’s disclosure may be used. Kaplan, 789 F.2d at 1580. Indeed,
our predecessor court stated that a patent’s disclosure may be used to determine
whether an application claim is merely an obvious variation of an invention claimed in a
patent. Vogel, 422 F.2d at 441-42. The court stated that the disclosure may be used to
learn the meaning of terms and in “interpreting the coverage of [a] claim.” Id. at 441. It
may also be used to answer the question whether claims merely define an obvious
variation of what is earlier disclosed and claimed. The court stated that the disclosure
“sets forth at least one tangible embodiment within the claim, and it is less difficult and
more meaningful to judge whether [something] has been modified in an obvious
manner.” Id. at 442. The court further stated that “use of the disclosure is not in
contravention of the cases forbidding its use as prior art, nor is it applying the patent as
a reference under 35 U.S.C. § 103, since only the disclosure of the invention claimed in
the patent may be examined.” Id. As such, we conclude that the Board did not err in
referring to the specification of the ’987 patent when it determined whether the claims
were patentably distinct from the claims of the ’687 patent.
We further disagree with Basell’s argument that the Board failed to consider the
declaration evidence of its experts, Drs. Floyd and Porri. Indeed, in its 2005 decision,
2007-1450 12
the Board expressly considered those declarations and found them to be unpersuasive.
2005 Board Decision at 100-03. We find no error with regard to the Board’s
consideration of those declarations.
We are also unpersuaded by Basell’s assertion that the double patenting
rejection should be reversed because the Board failed to expressly conduct a full
Graham analysis in determining that the ’687 patent claims were an obvious variant of
claim 1 of the ’987 patent. Indeed, “this court has endorsed an obviousness
determination similar to, but not necessarily the same as, that undertaken under 35
U.S.C. § 103 in determining the propriety of a rejection for double patenting.” In re
Braat, 937 F.2d 589, 592-93 (Fed. Cir. 1991). Hence, we find no basis for reversing the
Board’s decision merely because the Board failed to expressly set forth each of the
Graham factors in its analysis. The Board carefully considered claim 1 of the ’987
patent and the claims of the ’687 patent and determined that a person of ordinary skill in
the art would have found the ’687 patent claims to have been obvious. We find no error
in the Board’s analysis.
We have considered Basell’s remaining arguments and find none that justify a
reversal. Having concluded that the Board properly affirmed the rejection of claims 1-52
of the ’687 patent based on obviousness-type double patenting in view of the ’987
patent, we need not address the remaining issues raised by Basell regarding the
§§ 102(b) and 103(a) rejections, as well as the additional double patenting rejections.
Accordingly, the Board’s decision is affirmed.
AFFIRMED
2007-1450 13
United States Court of Appeals for the Federal Circuit
2007-1450
(Reexamination No. 90/006, 297)
IN RE BASELL POLIOLEFINE ITALIA S.P.A.
Appeal from the United States Patent and Trademark Office, Board of Patent Appeals
and Interferences.
NEWMAN, Circuit Judge, dissenting.
The patent on appeal is directed to the production of crystalline copolymers of
alpha-olefins having four or more carbon atoms, using a catalyst obtained by reacting
an aluminum alkyl with a titanium halide; the inventor is Natta et al. (the “Natta ‘687
patent”). The initial application was filed in 1958, flowing from discoveries that started
with the polymerization of ethylene and that have produced new materials that continue
to revolutionize the packaging and several other industries. The scientific achievements
reflected in these discoveries won a Nobel Prize in 1963 for Dr. Giulio Natta and Dr.
Karl Ziegler.
I write in dissent, first because the reexamination here conducted was in violation
of the reexamination law as it then existed. Such violation should not be condoned, for
the PTO is as bound by the law as are those who practice before it. If this improper
reexamination were to be tolerated, as do my colleagues on this panel, it at least
warrants strict scrutiny. Yet the panel majority defers to unsupported findings, permits
the PTO to ignore all of the expert evidence, and joins in the PTO’s unfair allocation to
the inventors of blame for the extreme delays here illustrated.
The Reexamination Statute before November 2, 2002
Reexamination before 35 U.S.C. §303 was amended effective November 2,
2002, was available only on certain grounds not considered during the initial
examination. The purpose was to protect patentees from the harassment of too-facile
reexamination, lest the abuses outweigh the benefits. 1 Reexamination of the Natta ‘687
patent was not requested by any interested person, but was ordered by the Director of
the PTO for the stated reason: “The failure of the Office to consider the entire patent
family for potential double patenting issues has created an extraordinary situation for
which a Commissioner ordered reexamination is an appropriate remedy.” Director
Initiated Order for Reexamination, at 2 (Jun. 7, 2002). However, the issue of double
patenting had been considered during the initial examination; and the examiner had
found, as stated in the Reasons for Allowance, that: “The statutory double-patenting
rejection has been obviated by the amendments set forth in the latest response . . . The
obviousness-type double patenting rejection is withdrawn as per MPEP § 804(I)(B).”
Reason for Allowance, Application/Control No. 07/883,912, at 3 (Sept. 27, 2001).
The PTO apparently recognized that there was a problem with its initiation of this
reexamination, for the Board stated that if this court were to find that the reexamination
1
In In re Swanson, 540 F.3d 1368, 1381 (Fed. Cir. 2008), this court
commented on the amended section 303, stating that “we are mindful that Congress
intended that the courts continue to ‘judiciously interpret the substantial new question
standard to prevent cases of abusive tactics and harassment of patentees through
reexamination.’” (citing H.R. Rep. No. 107-120, at 3 (2002)).
2007-1450 2
had been improperly initiated, on remand the PTO would simply institute another
reexamination under the amended statute. Ex parte Basell, Appeal No. 2004-1390,
Reexamination Control No. 90/006,297, at 122 n.37 (Aug. 19, 2004).
The PTO’s brief on appeal does not attempt to justify the reexamination on
double patenting grounds, but instead argues only an alternative ground related to
entitlement to the initial filing date and the effect of an intervening reference. This
ground was also considered during the initial examination of the Natta ‘687 patent, with
the examiner’s Reasons for Allowance stating: “The prior art rejections are withdrawn
because the right to benefit of the filing date of the Italian [‘109] priority application has
been established, and thus the Vandenberg and Anderson patents are antedated.” In
sum, no valid basis has been provided for this reexamination.
My colleagues now review only the double patenting rejection, ignore the
underlying impropriety, and chastise the patentee for delays for which it was not
responsible.
The issue of delay
The PTO criticizes the long period from initial filing to issuance of the Natta ‘687
patent. It is indeed extraordinarily long. However, the reexamination examiner
acknowledged that there were “PTO delays due to multiple interferences which
occurred from the 1950’s up to 1984 or 1985,” while also stating that the applicant
“caused a substantial number of delays from 1985 to 2000.” Examiner’s Answer,
Application Number: 90/006,297, at 30 (Jan. 13, 2004). The latter period included an
appeal to this court, during which the PTO moved for remand in order to conduct
additional examination. The record shows no violation by the applicant of the PTO’s
2007-1450 3
rules and procedures, or any significant departure from standard practices, in Natta’s
participating in time-consuming procedures.
The delays due to patent interferences are notorious, and here there were three,
involving multiple parties and multiple countries. Interference delays generally flow from
not only the complexity of the subject matter and requisite proofs, but also the due
process that PTO procedures assure in these complex inter partes proceedings,
including the rights of appeal and the authorized judicial proceedings. It may well be
that the PTO has been unfairly criticized for the lengthy pendency illustrated by this
patent; however, it is equally unfair to chastise this patentee, when most of the delay
was agreed by the PTO to be due to its procedures.
Whatever the reasons for the prolonged pendency, delay is not a ground of
double patenting.
The double patenting issue
The PTO had consistently found that the claims of the Natta ‘687 patent are
patentably distinct from the claims of the ‘987 patent. In both the examination and the
reexamination, the examiners found that the classes of copolymers and catalysts in the
‘687 claims were patentably distinct from those claimed in the ‘987 patent. The PTO
agreed that the subject matter claimed in the Natta ‘687 patent is not an obvious variant
of the ‘987 claims.
In the prosecution history of the Natta ‘687 patent, Dr. Natta had explained the
issues involving the higher olefins of the ‘687 invention:
[T]he presence of any substantial amount of the higher
olefins inhibits polymerization of the ethylene while the
higher olefins, if they react at all, do so only at the very low
2007-1450 4
reaction rates and, in any case, without yielding polymers of
the type with which this invention is concerned.
Prosecution history of Natta U.S. Application No. 03/710,840, at 5. Expert polymer
scientists testified that it would not have been predicted whether or how the higher
olefins would behave in this system, or which catalysts would be effective. Professor
Lido Porri testified that “Claim 1 of the ‘987 patent . . . is too broad and incomplete to
have motivated one of skill in the art in 1954 to attempt to prepare such a catalyst and
to have had a reasonable expectation that a copolymer as recited could be prepared.”
Declaration of Professor Lido Porri ¶44 (Oct. 30, 2002). Expert polymer scientist Dr.
Joseph C. Floyd declared: “In mid-1954, the reference to the new two component
catalyst system of claim 1 [of the ‘987 patent] would have been too broad to have
motivated one of ordinary skill to attempt to prepare such a catalyst system and have
had a reasonable expectation that a copolymer as recited could have been prepared.”
Declaration of Joseph C. Floyd ¶40 (Nov. 4, 2002).
The expert witnesses explained that before the invention claimed in the ‘687
patent, attempts to copolymerize ethylene with a higher olefin had been unsuccessful.
Both Professor Porri and Dr. Floyd so stated. Second Declaration of Professor Lido
Porri ¶20 (May 24, 2005); Third Declaration of Dr. Joseph C. Floyd ¶41 (May 27, 2005).
Indeed, the PTO does not dispute that the claimed subject matter of the ‘687 and the
’978 patents is patentably distinct. The presence of overlapping subject matter, and the
specific choice of catalyst, present technological questions that were answered by the
experts, without contradiction. The record contains no contrary authority, no citations or
references or arguments, other than the flawed presumption of “homology” created by
my colleagues.
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All of the experts testified as to the inability at that time to copolymerize ethylene
and butylene, and that it was not possible to predict whether any adaptation of these
new catalyst systems would achieve this long-sought result. The reexamination
examiner wrote that “The present coinventors developed a ground-breaking invention,
so one skilled in the art would have been astounded by their accomplishments at the
time the invention was made.” Examiner’s Answer, Application Number: 90/006,297, at
38.
The law of double patenting is in terms of whether the later claimed invention is
an obvious variant of the earlier claimed invention. In General Foods Corp. v.
Studiengesellschaft Kohle mbH, 972 F.2d 1272 (Fed. Cir. 1992), the court stressed the
critical role of patentable distinction in obviousness-type double patenting:
[T]he determining factor in deciding whether or not there is double
patenting is the existence vel non of patentable difference between two
sets of claims. The phrases actually used in the opinion include
“patentably distinguishable,” “patentable distinctions,” and “whether such
differences would have been obvious to one of ordinary skill in the art.”
They are all equivalent.
Id. at 1278-79. Although the Board ruled that it was irrelevant whether the ‘987 patent
provided guidance for polymerization of alpha-olefins higher than propylene, such lack
of guidance or absence of enablement is indeed relevant to whether the later invention
would have been obvious in light of the earlier, or whether the asserted obvious variant
could have been patented in both patents. As the ‘687 patent states, and as the
witnesses reinforced, longer chain hydrocarbons behave differently, and their catalysis
is unpredictable. See ‘687 patent col. 1, ll. 62-65 (“it was not apparent that those
[reaction] agents would be useful in the polymerization of the unsaturated hydrocarbons
containing the vinyl group.”); id. at col. 2, ll. 54-58 (“In view of the foregoing, it could not
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be predicted, from the work with ethylene, that our polymerization agents would be
useful for the production of higher molecular weight polymers of the vinyl hydrocarbons
of formula CH2=CHR as defined herein.”) In addition, the claims must be considered in
their entirety, including the specific catalysts, whose use in these specific systems is
agreed not to be shown in the earlier patent.
In sum, in view of the recognition that the process in the ‘687 claims is patentably
distinct from the ‘987 claims, double patenting can not lie. See Application of Sarett,
327 F.2d 1005, 1016 (C.C.P.A. 1964) (reversing rejections for obviousness-type double
patenting because generic and specific claims may nonetheless be patently distinct);
see generally In re Jones, 958 F.2d 347, 350 (Fed. Cir. 1992) (explaining that a
disclosure of a chemical genus does not automatically render obvious any species
within the genus).
In view of the irregularity of the reexamination and the flawed rulings on this
appeal, I must, respectfully, dissent.
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